Picking a suitable cutting tool for plywood is a highly tricky task. This job becomes much more difficult when you are a beginner in woodworking.
In this guide, we compare some of the best tools used for cutting plywood, along with their pros and cons.
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My Top Pick
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Track Saw Guide
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- Large sheet cutting
- Ripcuts
- Bevel cuts
- Crosscuts
- Crosscuts
- Ripcuts
- Miter cuts
- Bevel cuts
- Large sheet cutting
- Crosscuts
- Ripcuts
- Bevel cuts
- Reduced measurement and marking
- Anti-splintering features
- Compatibility with multiple saws
What Are Some Good Tools for Cutting Plywood?
Cutting plywood effectively and accurately requires the right tools. Here are some of the most commonly used tools for cutting plywood:
Circular Saw: Circular saws are versatile and suitable for straight cuts. They come in corded and cordless varieties and are often equipped with a guide to ensure precise cuts.
Jigsaw: Jigsaws are versatile tools for making curved or irregular cuts in plywood. They’re relatively inexpensive and user-friendly.
Table Saw: Table saws are excellent for making precise and straight cuts in plywood sheets. They are ideal for large sheets and repetitive cuts.
Track Saw: Track saws are portable and offer the accuracy of a table saw. They are particularly useful for breaking down large sheets of plywood.
Miter Saw (Chop Saw): Miter saws are great for making precise crosscuts and mitered angles in plywood. They are excellent for trim work and framing.
Hand Saw (Carpenter’s Saw or Crosscut Saw): A hand saw can be used for basic plywood cuts if you don’t have access to power tools. It’s affordable and portable.
Router: A router with an appropriate bit can be used for trimming edges and adding decorative profiles to plywood edges.
Clamps: Use clamps to secure the plywood and prevent it from moving while you cut. This helps ensure accuracy and safety.
Measuring and Marking Tools: You’ll need measuring tape, a square, a straightedge, and pencils for marking and measuring before cutting.
Workbench or Sawhorses: A stable work surface, such as a workbench or sawhorse, is essential for supporting the plywood and providing a safe cutting platform.
Guide Rails or Edge Guides: For making straight and precise cuts with a circular saw, consider using guide rails or edge guides to ensure accuracy.
Extension Cords and Power Outlets: Ensure you have access to power outlets and appropriate extension cords if using corded power tools.
Jigsaw or Circular Saw: Which One is Better For Plywood?
If you need to make primarily straight cuts in plywood, a circular saw is often the better choice due to its speed, efficiency, and accuracy. It’s especially useful for tasks like cutting plywood sheets for framing, flooring, or large panel projects.
On the other hand, if your project involves curved or irregular cuts, or if you’re a beginner looking for a more forgiving tool, a jigsaw might be the better option.
In some cases, it’s also worth considering owning both tools if your woodworking projects involve a variety of cutting tasks, as each tool has its own strengths and can complement the other.
Know More: Learn How to Flatten Warped Plywood | 9 Best ways
9 Best Tools For Cutting Plywood
My Personal Choice
It’s normal to have a different preference when it comes to choosing between circular saws, jigsaws or table saws. Since jig saws can be used to cut both straight and curved lines and are slightly more expensive, I would suggest buying jig saws if you don’t have a budget problem. I recommend the BOSCH JS470E jigsaw as the top choice.
But if you’re looking for a budget-friendly option or something specific for curved cuts, then I suggest you choose a circular saw and my top choice is the DEWALT ATOMIC 20V MAX.
1. BOSCH JS470E 120V 7.0-Amp Jigsaw
The JS470E features a traditional top-handle design, which is very comfortable. But what I mostly appreciate is the precise and clean cuts that the JS470E can achieve.
The variable speed control, orbital-action settings, and ergonomic top-handle contribute to its ability to make accurate cuts in various materials, including plywood, metal, and plastic.
This jigsaw is equipped with a robust 7.0-Amp motor, providing ample cutting power for various materials, including plywood, metal, and plastics.
Bosch’s Constant Response Circuitry helps to maintain consistent cutting speed, even under load. This ensures that the tool delivers reliable and consistent performance.
The saw provides excellent control over the cutting process. It includes a tool-free blade change system for easy and quick blade replacements. Additionally, an adjustable blower helps keep the cutting line clear of sawdust for improved visibility.
The saw is compatible with T-shank jigsaw blades, granting access to a wide range of blade options.
Pros
- 7.0-amp motor
- 500 to 3,100 RPM
- 5.9 pounds
- Variable speed control
- Consistent cutting speed
- Excellent control and maneuverability
- Multiple orbital-action settings to customize the cutting motion to match different materials and achieve various cutting results
- Tool-free blade changes
Cons
- The jigsaw may feel a little heavy to some users who prefer smaller woodworking tools
2. DEWALT ATOMIC 20V MAX* Circular Saw Kit (DCS571P1)
What I love most about the Dewalt Atomic Circular Saw is its cordless, compact and lightweight design. It is easy to handle and maneuver, making it suitable for overhead and tight-space cutting tasks.
With a DCB205 battery, it can cut up to 369 linear feet of 3/4-inch OSB, making it suitable for a range of cutting tasks.
Despite its small size, the DCS571B has a surprisingly decent cutting capacity. The brushless motor offers improved efficiency and longer tool life. The 4-1/2-inch blade is ideal for tasks that involve cutting thinner materials or making precise cuts in various woodworking and construction applications.
I also like its ability to make bevel cuts at 45 degrees thanks to its bevel adjustment feature. This is essential for tasks that require angled cuts.
The built-in LED work light is a valuable feature, as it illuminates the cutting line, improving visibility as you cut.
Pros
- Cordless, compact and lightweight
- Brushless motor
- 4,500 RPM
- 6.4 pounds
- Bevel cutting
- Dust management
- Blade guard and electronic blade brake
- Built-in LED work
- Rafter hook for convenient storage
Cons
- Not be the best choice for heavy-duty construction or woodworking projects
3. Craftsman CMCS714M1 V20 7-1/4-Inch Sliding Miter Saw
The Craftsman miter saw is equipped with a 3,800 RPM motor, which provides the cutting power for 2X dimensional lumber, hardwoods, baseboards, and trim. It offers a cross-cutting capacity of 8 inches at 90 degrees and 5-1/2 inches at 45 degrees, thanks to its sliding feature.
The saw can cut 3-5/8-inch nested crowns and 3-1/2-inch baseboards vertically, expanding its capabilities for a range of projects.
I found the LED cut line positioning system super beneficial; it helps ensure accurate and precise cuts while improving the visibility of the cutting line.
The miter saw features 9 casted miter detent stops; this made it easy for me to set and adjust angles with accuracy.
On a single charge, it is reported to make up to 585 cuts in 3-1/4-inch MDF baseboard and honestly, it’s a realistic number.
Pros
- Portable
- Brushless motor
- 26 pounds
- Versatile enough for a variety of cutting tasks, including crosscuts, bevel cuts, and compound miter cuts
- Built-in LED cut line positioning system
- V20 20-volt MAX lithium-ion battery
- Crosscut capacity
- Bevel cuts up to 45 degrees
Cons:
- The saw’s lightweight design can result in less stability when cutting larger or heavier materials
4. Makita SP6000J1 6-1/2″ Plunge Circular Saw Kit
I included this circular saw on my list for its precision and accuracy in delivering splinter-free, mirror-finish cuts.
This saw is equipped with a robust 12 AMP motor. The variable speed control dial allows users to adjust the cutting speed between 2,000 and 5,200 RPM. This feature enables precise speed matching to different applications and materials, contributing to clean and smooth cuts.
The SP6000J1 offers a substantial cutting capacity of 2-3/16 inches at 90° and 1-9/16 inches at 45°. The saw has bevel capability with a range from -1 to 48 degrees. Positive stops are provided at 22.5 degrees and 45 degrees, allowing for accurate and repeatable bevel cuts.
The kit includes a 55-inch guide rail, which is valuable for maintaining cutting accuracy, especially for long, straight cuts. The saw kit also comes with a stackable tool case that enhances storage and transportation convenience.
Pros
- Powerful 12.0-amp motor
- Variable speed control
- 2,000 to 5,200 RPM
- 17.7 pounds
- Large cutting capacity
- Bevel capability
- Smooth plunge action
- Guard rail included
- Stackable tool case included
Cons
- While the kit includes a 55-inch guide rail, you may find this length insufficient for certain projects that require longer, continuous cuts; additional guide rail sections may be needed for larger workpieces
5. WESCO Cordless Mini Circular Saw
Unlike most cordless tools that utilize NiCd batteries, this saw is powered by a 20V Li-ion battery boasting great power for fast cutting. Charging is also conveniently quick, with the included 2.0A fast charger completing a full charge in 60 minutes, making it ideal for on-the-go projects.
This compact saw features a small 3-11/32-inch blade, but delivers powerful speed to rapidly make multi-purpose cuts in wood, soft metal, tile, drywall, plastic, and more. The one-handed operation allows for easy handling and comfortable cutting, so anyone can quickly tackle simple and complex home improvement projects with ease.
From precise cutting lines to its left-sided blade design which provides excellent cut-line visibility, this device ensures that you’ll always be able to achieve the best results. The ergonomically designed handle with a rubberized soft grip provides an increased level of comfort while you work.
It has a built-in Battery Protection Circuit that prevents it from overloading, over-discharging, and overheating, ensuring optimal performance every time.
Plus, its charger input is compatible with 120V~60Hz and 55W, making it easy to use.
Pros
- 2 amps
- 2500 RPM
- 4.06 pounds
- Cuts through a variety of materials quickly and easily
- Comfortable to use with one hand
- Lightweight and easy to transport
- Charging is quick and convenient with the included 2.0A fast charger
- Features a small blade that delivers powerful speed
Cons
- Not as powerful as other circular saws on the list
6. WEN CT1065 Circular Track Saw
WEN CT1065 is a budget-friendly option for a plunge-cut circular track saw. It offers good value for the price. It’s a suitable choice for DIY enthusiasts, woodworkers, and construction professionals looking for a plunge-cut circular saw with guide rail compatibility.
It’s equipped with a 10-amp motor, providing ample power to cut through various materials smoothly and efficiently.
This circular saw features a plunge cut design, allowing you to start cuts in the middle of a workpiece. This is particularly useful for making cutouts, dadoes, or other interior cuts.
Unlike traditional track saws that have a rear-mounted motor, the CT1065 follows the sidewinder design, where the motor is located alongside the blade. This design is more compact and lightweight, making it easier to handle and maneuver.
I really appreciate the depth adjustment feature, which allows to set the cutting depth according to my needs. This is useful for making grooves, dadoes, and rabbets.
Pros
- Good value for the price
- 10-amp motor
- 5500 RPM
- 11.3 pounds
- Highly accurate and straight cuts
- Relatively easy to operate
- more compact and lighter than rear-handled track saws
- Built-in dust port
- blade guard and safety switch
Cons
- The CT1065 uses a 6.5-inch blade, which is smaller than the blades used in some other circular saws
7. Worx WX523L 20V Cordless Compact Circular Saw
Another incredibly portable and easy to handle option, making it suitable for various cutting tasks, especially in tight spaces. Despite its compact size, the saw is constructed with a full metal guard.
It features a convenient lever for quick depth adjustments; when testing it, it allowed me to cut to a depth of 1-1/16 inches. This flexibility is ideal for working with 1-inch lumber and similar materials.
The inclusion of a spindle lock makes blade changes quick and safe. The process involves removing the battery, pressing the spindle lock button, and using the included hex key, simplifying blade replacement.
The built-in dust port lets you connect your dust vacuum system, keeping the work area clean and minimizing airborne dust and debris during cutting.
The Worx Power Share system allows you to use the same battery with all Worx 20V and 40V tools, including outdoor power equipment and lifestyle products. This compatibility reduces the need for multiple battery packs and chargers.
Pros
- Ideal for cutting sheet goods
- Slim design
- 10-amp motor
- 5500 RPM
- 11.3 pounds
- Battery compatible with all Worx 20V and 40V tools
- Easy blade change
- Quick depth adjustments
- Built-in dust port
Cons
- The saw does not include a built-in rip fence for making straight cuts over longer distances
8. DEWALT DWE7491RS 10-Inch Table Saw
This table saw is commonly chosen by professionals and DIYers like me for its power and precision – it’s equipped with a 15-amp, high-torque motor that provides ample power for cutting various materials.
The table saw is designed with a rolling stand, making it highly portable and easy to move around job sites or workshops. Users value the convenience of its mobility.
The saw is equipped with a robust motor that provides ample cutting power for a variety of materials, including hardwoods and plywood. It offers a maximum rip capacity of 32-1/2 inches to the right and 22 inches to the left, allowing you to cut large sheets and panels.
The DWE7491RS is known for its accuracy when making cuts; the fence and miter gauge contribute to achieving clean and precise results.
The table saw includes a dust port and a dust collection system that helps keep the work area clean.
Pros
- Portable and easy to assemble
- Powerful 15-amp motor
- 4,800 RPM
- 110 pounds
- Large rip capacity
- Accurate cuts
- Blade guard and riving knife
- Dust collection system
- Onboard storage for essential accessories
Cons
- I recommend upgrading to a higher-quality miter gauge for more precise cuts
9. Kreg Accu-Cut XL Tool
The Kreg Accu-Cut XL Tool is a precision cutting and saw guide system designed to help you make straight, accurate cuts with a circular saw or jigsaw. And it does it efficiently. It is an extended version of the standard Kreg Accu-Cut, providing support for cutting larger plywood sheets and panels.
The primary purpose of the Accu-Cut XL is to assist in making perfectly straight cuts in plywood, MDF, and other sheet materials. This tool helps eliminate the need for measuring and marking every cut, reducing the chances of mistakes.
The Accu-Cut XL is designed to accommodate larger panels, with an extended guide track that allows for cutting sheets up to 100 inches in length. This makes it suitable for cutting full 4×8-foot plywood sheets lengthwise or widthwise.
The tool is compatible with most circular saws and jigsaws, making it versatile for different cutting applications.
Pros
- Accurate and straight cuts
- Reduced measurement and marking
- Large sheet cutting
- Anti-splintering features
- Compatibility with multiple saws
- Easy setup and use
- Portable design
Cons
- Due to its extended length, the Accu-Cut XL may require more storage space than other cutting guides or tools
What Type of Plywood Cutting Tool Is Right For You?
Choosing the right plywood cutting tool depends on your specific needs, the type of cuts you plan to make, and your level of expertise.
Here are some factors to consider when selecting the right one for you:
- Circular Saw:
- Ideal for: Straight cuts, bevel cuts, and rip cuts in plywood.
- Consider if: You need a versatile tool for a variety of cuts, including crosscuts and rip cuts. Circular saws are suitable for both beginners and experienced users.
- Table Saw:
- Ideal for: Precise straight cuts in plywood, especially large sheets.
- Consider if: You work with larger plywood sheets frequently and require high accuracy and stability. Table saws are often preferred in professional woodworking shops.
- Jigsaw:
- Ideal for: Curved or irregular cuts, plunge cuts, and cutting holes in plywood.
- Consider if: You need to make intricate or curved cuts in plywood or if you’re working on projects with complex shapes.
- Track Saw:
- Ideal for: Straight and precise cuts in plywood, especially for long rip cuts.
- Consider if: You need the accuracy of a table saw but require portability. Track saws are suitable for both DIYers and professionals.
- Miter Saw:
- Ideal for: Crosscuts, miter cuts, and bevel cuts in plywood.
- Consider if: You frequently work with angles and need to make accurate crosscuts. Miter saws are commonly used for trim work and framing.
- Panel Saw:
- Ideal for: Precise and repeatable cuts in large plywood sheets.
- Consider if: You have access to a woodworking shop or need to make consistent cuts in large plywood panels for commercial or industrial purposes.
- Hand Saw:
- Ideal for: Smaller plywood projects requiring precision.
- Consider if: You prefer hand tools, have limited space, or need to make occasional cuts in plywood.
- CNC Router:
- Ideal for: Precision cutting, intricate designs, and repetitive tasks.
- Consider if: You’re involved in advanced woodworking or fabrication projects that require high precision and automation.
- Oscillating Multi-Tool:
- Ideal for: Detailed cuts, notches, and trim work in plywood.
- Consider if: You need a versatile tool for smaller tasks and require precision in tight spaces.
- Reciprocating Saw:
- Ideal for: Rough cuts and demolition work in plywood.
- Consider if: You need to quickly remove large sections of plywood or are involved in demolition tasks.
FAQs
1. What is the Easiest Way to Cut Plywood?
If you have a circular saw, it’s one of the easiest and most versatile tools for cutting plywood.
Moreover, a table saw is excellent for making straight and precise cuts in plywood. A jigsaw is ideal for curved cuts or irregular shapes.
2. Can I Use a Circular Saw for Curve Cutting?
Yes, you can use a circular saw for curve cutting, but it’s not the most precise tool for this purpose. Circular saws are primarily designed for straight cuts, and making curved cuts with them requires some skill and practice.
Other tools, such as a jigsaw, are better suited for making precise curved cuts.
3. What is the Difference Between an Orbital Jigsaw and a Regular Jigsaw?
A regular jigsaw typically moves its blade in a straight, up-and-down motion. An orbital jigsaw combines the up-and-down motion of a regular jigsaw with an additional orbital or elliptical movement of the blade. This means that while the blade is moving up and down, it also shifts forward and backward in an elliptical path.
Regular jigsaws are better for precise and detailed work where a smooth finish is essential. Orbital jigsaws, on the other hand, excel at faster material removal but may leave a rougher edge that may require additional sanding or finishing.
4. How do You Cut Accurately With a Jigsaw?
When making a cut, you must tightly hold the saw down to prevent the blade from chattering, and even then, it can vibrate somewhat.
The combination of downward force and friction is challenging on the work surface. Add a sheet or two of masking tape to the jigsaw’s foundation to reduce marring.
5. What Blade Is Best for Cutting Plywood?
A high-quality, carbide-tipped, 40 to 60 tooth ATB blade is a versatile choice for cutting plywood. However, if you require exceptionally smooth cuts or have specific cutting needs, you can choose a specialized blade accordingly.
6. What Is the Best Way to Cut Plywood Without it Splintering?
Here are some of my best tips for achieving splinter-free plywood cuts:
- Use the Right Blade: As mentioned earlier, selecting the right saw blade is crucial.
- Score the Cut Line: Before making the actual cut, use a sharp utility knife or a scoring tool to score the cut line. This creates a shallow groove along the cut line and helps prevent tear-out.
- Back the Plywood: Place a sacrificial piece of plywood or a piece of scrap wood underneath the plywood you’re cutting. This provides support for the bottom fibers and reduces splintering on the underside of the cut.
- Adjust Blade Height: Set the cutting depth of your saw blade slightly deeper than the thickness of the plywood. This ensures that the blade fully penetrates the material without causing splintering.
- Apply Masking Tape: Apply masking tape along the cut line on the surface of the plywood. This can help hold the wood fibers together and reduce splintering.
- Cut Slowly and Steadily: When making the cut, move the saw through the plywood slowly and steadily. Avoid rushing the cut, as pushing too hard or moving too quickly can lead to tear-out.
- Use a Guide: Consider using a straight edge or a cutting guide to help maintain a straight and accurate cut. Guides can help prevent the saw blade from wandering and causing splintering.
- Zero-Clearance Insert (Table Saw): If you’re using a table saw, you can use a zero-clearance insert. These inserts can be customized to match the blade’s width precisely and reduce tear-out.
- Prevent Tear-Out at the End: To prevent tear-out as you reach the end of the cut, place a piece of masking tape on both sides of the cut line where the blade will exit the plywood
7. Is Plywood Eeasy to Cut by hand?
Cutting plywood by hand is possible, but it’s way more challenging and time-consuming compared to using power tools like circular saws or jigsaws.
8. Is Plywood Easier to Cut than MDF?
Plywood is easier to work with due to its natural grain pattern and versatility.
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